You’ve built the perfect cosplay. You’ve got your hand cannon or bounty hunter blaster ready. But now comes the tricky part: traveling with it.
Whether you’re flying across the country or entering a local comic con, replica weapons can raise questions — especially when they look real. Here’s how to travel safely, confidently, and within the law.
✈️ Flying with Replica Weapons
If you’re taking a plane:
- Pack your replica in your checked luggage — never carry it on.
- Use a hard case (padded is best) and label it clearly as a “prop” or “replica”.
- Add a note explaining it’s a fan-made 3D printed cosplay item.
IMPORTANT:
TSA allows replica weapons in checked bags — but not if they look like real firearms and are brought through security.
🔶 Our replicas are made of PLA plastic and include orange tips to stay con- and TSA-safe.
🚗 Driving to a Convention
If you’re road-tripping:
- Keep the replica in the trunk, not visible inside the car.
- Don’t wave it around at gas stations — even sci-fi blasters can cause concern.
- Bring your purchase receipt or product label for clarity if questioned.
🛡 Convention Safety Tips
Most cons have strict prop weapon policies. Always check their rules, but general best practices include:
✅ Orange barrel tips
✅ Lightweight, non-metal materials (like PLA plastic)
✅ No projectiles or active parts
✅ Peace bonding (a zip tie on your weapon from the con’s security booth)
At DestinyGuns, all replicas are created with fan art disclaimers, non-firing designs, and orange tips — making them con-friendly right out of the box.
Replica to Feature:
🔫 Boba Fett EE-3 Replica Blaster
A perfect example of a con-safe, eye-catching prop. Built with lightweight PLA, solid detail, and designed to comply with cosplay and con rules.
See the replica here:
destinyguns.com/product/ee-3-carbine-rifle-replica-boba-fett-blaster-inspired-by-star-wars-mandalorian-cosplay-prop
✍️ Additional Pro Tips
- Bring reference photos of your character + weapon
- Add a “prop” sticker or tag to your case or weapon
- NEVER travel internationally with realistic prop weapons without checking that country’s laws
Final Thoughts
Traveling with a replica weapon doesn’t have to be stressful — it just takes planning.
Whether you’re carrying the Ace of Spades or a Mandalorian blaster, being prepared will help you avoid surprises and enjoy your con experience to the fullest.
Safe travels, Guardian. And may your props arrive intact.
This article is written for cosplay and replica prop fans. It is not legal advice. All replicas referenced are non-functional fan-made props created for display and costume purposes.
